Engineering Notes

What We're Building — IP67 MPPT Solar Charger for Marine and Dock Installations

Jonathan Edwards|

There is no IP67-sealed, Bluetooth-equipped, display-equipped MPPT solar charge controller under $450 NZD on the NZ market. We're building one. Here's where we are and why.

Modbus TCP Without the $250 Gateway

Jonathan Edwards|

Every marina operator who wants to read solar charge state in their building management system faces the same answer from Victron: buy a Cerbo GX for $250 USD. Before you touch the controller.

Fanless by Design: The Thermal Model for a Sealed 250W MPPT Enclosure

Jonathan Edwards|

You cannot backfit IP67 onto a controller designed for convective cooling. Here's the thermal budget for a sealed fanless 250W MPPT, and the margin call that drives the enclosure geometry.

The Victron SmartSolar Bluetooth Failure Pattern

Jonathan Edwards|

Marine solar installers deal with Victron Bluetooth failures more than Victron acknowledges. Five independent forum threads document the same failure mode after Android OS updates — and it matters more than it looks.

Salt Air Corrodes Electronics — and IP43 Has No Defence Against It

Jonathan Edwards|

At 18 months in a marina environment, salt air reaches the PCB of every IP43-rated controller. It's not a defect. It's the rating doing exactly what it says.

Project Launch: IP67 Marine MPPT Solar Charge Controller

Jonathan Edwards|

Building a solar charge controller for the position no mid-market controller can actually go — a dock-mounted, salt air-exposed, fanless IP67 MPPT with phone monitoring built in. Why this exists, and why it doesn't already.